Assembly jigs and JIGs are a type of jig often used in assembly lines, serving the assembly of a part or assembly of parts. Products can be car and motorbike spare parts in mechanical manufacturing and assembly plants. Standard assemblies are made up of many components, PCBs, and circuit boards in electronic manufacturing and assembly plants.
Assembly jigs, depending on each product, will have many types, from simple to complex and highly accurate. Simple assembly jigs are often used for assembly jobs that do not require too high precision. May simply be mechanical assembly structures. Complex assembly jigs, in addition to mechanical structures, also include components: pneumatic sources, hydraulics, position sensors, travel sensors, timers, robot arms…
With the development trend of the automation industry, jigs are not simply used by workers. The intervention and support of automation, control, and robotic systems is inevitable and is gradually becoming a trend in the design and manufacture of modern assembly jigs.
What are the benefits of a good set of jigs and jigs for assembly ?
Assembly jigs help assemble parts and product assemblies easily and quickly. Optimal jig design makes assembly operations easy and quick, avoids redundant operations, reduces assembly time and improves productivity.
Characteristics of assembly jigs designed and manufactured by V-Coating
V-Coating is a unit with many years of experience in designing and manufacturing jigs for assembly in Vietnam. Our jig designs are always simulated and optimized on 3D software before being put into actual manufacturing, to simplify the design, make it easy to use for operators while still ensuring accuracy. accurately throughout the working process.
We specialize in providing all kinds of assembly jigs for automatic machines and assembly lines. Assembly jigs for cars and motorbikes: car seat assembly, casting jigs, brake oil pumps, auto jigs, circuit board assembly…
Our assembly jigs have outstanding features:
– Achieve high accuracy. We build the geometric and technical parameters of the fixture based on the customer’s assembly requirements, input and output products.
– Can install details and disassemble products easily, quickly and flexibly change according to the requirements of each type of product to be assembled (easy DANDORY with jigs for assembling many product models different). Our assembly jigs will help customers significantly reduce cycle time for the assembly process, bringing higher productivity and reducing labor costs.
– Has enough rigidity, ensuring the requirements for clamping force and reaction forces generated during assembly and disassembly.
– Assembly jigs are always compatible and harmonious with the entire line. Because in order for the assembly process to take place smoothly and quickly, it requires a combination of components: jigs, bar feeders, robot arms… Therefore, the design of the jig is optimal and in harmony with the movement. The operation of other structures is always guaranteed by V-Coating to bring the highest efficiency.
– For products that need to be assembled in special environments, the choice of materials for the positioning and guiding elements of fixtures… must have good abrasion resistance, long-term use, heat resistance, Good moisture resistance. These requirements are always calculated during V-Coating’s design process. Ensuring durability and long life of jigs in the line.
